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AMS Waste Heat Recovery Package
 
AMSEnergy has developed a package Waste Heat Recovery Unit that utilizes low temperature waste heat, which can be recovered typically from liquids used to cool or control air compressors, vacuum pumps, furnaces, injection mold operations, hydraulic tanks; any device or method which tries to dissipate undesired heat away from the process typically by means of a cooling tower or chiller operation.  Most industrial and many commercial sites are throwing away hundreds of thousands of BTUs per hour. With many facilities giving up millions of btu's per hour.  Heat that could be utilized to supplement the buildings current heating system and has already been paid for.
 
Our package AMS Waste Heat Recovery units have the capacity to save your facility a considerable amount of energy dollars all with heat that the site is currently trying to throw away.  Typically, we can demonstrate a Return On Investment (ROI) in an 18 to 24 month time period with many facilities being able to experience a quicker payback period.  This of course will be contingent upon the temperature of the waste heat stream and the effective cost of heat for your facility. We will be more than happy to provide you an estimate of your possible savings.
 
To view examples of potential savings for various cities in Canada and the United States, please see City Map Examples.
 
 
The principle behind our system 

We first base our analysis that almost all sites operate within a negative building air balance.  Simply put, the building is inviting outside ambient air in either through the building envelope or any mechanical means such as exhaust fans.  How can we tell?  By opening an outside door, is there a breeze into the building?  Or is there a breeze while standing in an open doorway between your office space and your warehouse?  The stronger the breeze, the greater the negative air balance within the building. These are some indications that during the winter heating season, the outside cold air is being “asked” to infiltrate the building causing the building heating system to have to work much harder and consume more energy to warm that new cold permeating air. 

 

Our system works with that principle.  We draw in outside ambient air; heat it up with your current unwanted warm/hot liquid stream that may currently be targeted for a cooling tower, chiller or any other heat dissipating method.  At first blush, this may seem counter intuitive.  However, by taking outside air, warming it with waste heat the facility has already paid for and is seeking to rid itself of, we are now introducing into the facility a warmer positive pressure that the current heating system will not have to work so hard to overcome.  The overall goal is to inject the facility with warmer air than what is currently trying to permeate the building.  The plant winter heat load can be substantially lowered which results in a significant cost savings. 

 

In summary, in addition to the heated air forced back into the building, the building air balance is raised lowering the rate of cold winter air infiltration.  And third, this process will also then reduce the current work load on the process cooling system due to the extraction of the BTU's from the process fluid.  All of these measures add up in saving your site considerable energy dollars.


 
You can see your savings 

AMSEnergy has incorporated into our system an HMI (Human Machine Interface) which will calculate and display the cost savings for your site.  In addition, it will also illustrate air temperatures in/out, your liquid waste heat stream temperatures in/out along with the GPM going through the system.  With those variables and together with the plants fuel costs which can be entered dynamically, we demonstrate MMbtu’s being introduced into your site along with the cost savings associated with the plants current heating system.  With that knowledge at hand, we also display and quantify the savings of the current month and current calender year. And for information overload, in seperate views, also programmed are screenshots to compare the previous 12 months cost avoidance and MMbtu's saved along with the totals of the previous year.  This can be very beneficial when reviewing utility statements or evaluating the sites ROI for the system.  This can also be very helpful to a plant engineer needing to justify or to provide visible proof or documentation to a financial executive, or to a plant manager that an energy project is saving their site money.  Dollars that would normally be going out a stack somewhere are now being recouped back into the site and substantially reducing costs.
 
To view examples of potential savings for various cities in Canada and the United States, please see City Map Examples.
 
Two of the many HMI screen views:
 
  
 
 
If you are in need of any further information, please Contact Us.